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SMDI 271 - Projects for Smart Manufacturing and Digital Integration
PREREQUISITES: DBMS 160 - Data Visualization and Analysis and ADMF 205 - Sensors in Manufacturing and ADMF 206 - Industrial Robotics II and INDT 206 - Programmable Automation Controls II
PROGRAM: Smart Manufacturing and Digital Integration
CREDIT HOURS MIN: 3
LECTURE HOURS MIN: 2
LAB HOURS MIN: 2
DATE OF LAST REVISION: Fall 2023
Introduces students to industrial system integration. Students will learn about data collection and what to do with that data, and have hands-on experience with SCADA software. Students will obtain an overview of the various types of data, the fundamentals of the visualization process. Student will examine detailed visualizations workflows that aim to answer technical questions in the smart manufacturing environment. Students will learn both the theoretical foundation and practical skills needed to create insightful industrial dashboards for a wide range of data types. Students will setup, program, and use a PLC controller to manage a robot application. Students will discover how to establish ethernet communication between a PLC and an industrial robot, along with creating, testing, running, and troubleshooting programs and production setup for an automated system.
MAJOR COURSE LEARNING OBJECTIVES:
- Continued study of safety hazards and application of safe work practices when working with industrial equipment. [c]
- Create industrial dashboards from data collected on an automated system. [a,f,i]
- Analyze data to determine the life cycle of industrial components. [a,b,c,e,i]
- Optimize the production process based off of data collectected from an automated system. [a,c,e,f,i]
- Demonstrate how to improve quality control using data that is collected via automated quality testing. [a,c,e,i]
- Build complex alarming systems where the responsible person is notified instantly. [a,b,c,e,f,h,i]
- Create and deliver dynamic, database-driven industrial reports. [a,e,f,i]
- Understand the integration process of robots into a robot work cell using various types of computer-controlled equipment including the PLC and HMI. [a, b, c, d, e, f, h, i]
- Interface and monitor programmable logic controllers to a robot controller [a, b, c, d, e]
- Create appropriate input and output map structures with a robot controller and programmable logic controller [a, b, c, d, e]
- Configure and troubleshoot robot Ethernet network communications [a, b, c, d, e]
- Program a programmable logic controller to coordinate automation in a robotic workcell [a, b, c, d, e]
- Demonstrate ability to read and interpret technical documents. [b, e,]
- Demonstrate ability to use various types of software applicable to course. [a]
- Recall fundamental content to meet/exceed the cut-score for the SACA (Smart Automation Certification Alliance) C-211 Industry 4.0 Total Productive Maintenance Management - Silver Certification. [h]
- Demonstrate skills to obtain the SACA C-211 Industry 4.0 Total Productive Maintenance Management - Gold Certification at a 100% skill standand. [a,i]
- Recall fundamental content to meet/exceed the cut-score for the SACA (Smart Automation Certification Alliance) C-216 Robot Systems 1 - Silver Certification. [h]
- Demonstrate skills to obtain the SACA C-216 Robot Systems 1 - Gold Certification at a 100% skill standand. [a,i]
COURSE CONTENT: Topical areas of study include -
- Architecture
- SCADA Software Installation
- Connecting to PLCs and SQL Databases
- SCADA Software Tags
- Historian Data
- HMI Runtimes & Navigation
- Components, Properties, and Bindings
- Visualization Templates
- Alerting and Notification
- Reporting
- Industrial Robotics
- Ladder Logic
- Configuration
- Ethernet Communication
- Teach Pendand Programs
- I/O Mapping
GRADING POLICY
| A |
90-100 |
| B |
80-89 |
| C |
70-79 |
| D |
60-69 |
| F |
0-59 |
Course Addendum - Syllabus
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